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Replacing CPR Manikin Lungs and Bellows: Step-by-Step Maintenance Guide

Setting up a classroom filled with twenty training manikins can quickly drain your time when class starts in fifteen minutes. Struggling with torn plastic shields, twisted neck valves, or chests that refuse to rise during rescue breathing drills frustrates instructors and slows down learning. Regular maintenance keeps your equipment performing properly while maintaining proper hygiene standards for every student.

This guide details how to efficiently maintain your training fleet. You will learn how to replace Prestan lung bags across various torso models, fix air flow bottlenecks, and handle other popular systems like CPR Prompt and Laerdal.

How to Replace Prestan Lung Bags Step-by-Step

Replacing airways in Prestan torsos is straightforward once you understand the internal anchoring points. Follow these brand-specific steps to refresh your equipment quickly.

Prestan Professional Adult and Child Manikins

  1. Open the Torso: Unlatch the two shoulder buttons located at the top of the manikin chest plate. Gently tilt the chest skin back to expose the inner foam frame.
  2. Remove the Old Bag: Unhook the clear plastic side tabs from the small retention pegs near the neck structure. Pull the used shield back out through the mouth opening and dispose of it immediately.
  3. Prepare the New Bag: Unfold a fresh face-shield lung bag. Fold the mouth structure along its pre-creased lines so it forms a narrow, rigid strip that slides smoothly through the oral canal.
  4. Feed and Anchor: Slide the folded shield through the mouth opening from inside the head cavity outward. Fold the outer bag wings over the lower lip and loop the side holes around the ear pegs.
  5. Secure the Lung Cavity: Lay the flat bag flat across the chest plate structure. Ensure the circular neck ring rests flat over the center neck notch without twisting. Latch the shoulder buttons back into place until they click.

prestan lung bags

Prestan Ultralite and Series 2000 Models

Ultralite models and Series 2000 feedback manikins use lightweight components that require extra attention during installation.

For Ultralite models, feed the shield through the oral canal, loop the side tabs over the designated side notches, and lay the bag centered over the foam core. Ensure the plastic remains completely flat before snapping the chest frame together.

Series 2000 models include a specialized breath sensor clip near the upper airway. Lay the main bag body flat over the sensor pad area, ensuring no plastic bunching interferes with the optical sensor.

Troubleshooting Non-Rising Chests and Airway Alignment

When a student delivers a rescue breath and the chest fails to rise, the issue almost always stems from installation alignment rather than a damaged manikin.

Fixing Twisted Plastic at the Neck Connector

The primary cause of restricted airflow is a twisted airway stem. When inserting the shield through the head assembly, the plastic tube can twist 180 degrees. This creates a tight twist that acts as a seal, blocking incoming air.

To fix this issue:

  • Reopen the torso frame.
  • Smooth out the neck channel with your fingers.
  • Ensure the printed line on the neck channel runs parallel to the chest plate without any spiral folds.

Correcting Chest Shield Placement

If the airway tube is clear but the chest still fails to rise, check the position of the main air bag on the chest plate. If the bag sits off-center or hangs off the edge of the torso frame, the skin cover will pin the plastic down, preventing expansion. Center the bag directly over the midline of the compression plate so air spreads evenly under the chest skin.

Changing Airway Systems in CPR Prompt and Laerdal Manikins

Training centers often use a mixed fleet of equipment. Here is how to swap consumable airways across other leading brands in your supply closet.

CPR Prompt Insertion Tool Method

CPR Prompt torsos use a rigid plastic insertion tool to pull thin face-shield bags down through the narrow neck column.

  • Slide the new lung bag over the notched end of the yellow insertion tool.
  • Insert the tool gently through the mouth opening and push it straight down through the throat slot into the torso body.
  • Reach into the chest cavity, grip the base of the bag, and carefully pull the tool free while holding the bag in place.
  • Secure the mouth shield over the outer lips of the face skin and smooth out the chest bag.

Laerdal Little Anne Airways and Bellows Maintenance

Laerdal Little Anne manikins utilize a two-piece airway system featuring a hard face skin connector paired with an internal chest airway bag or integrated lung bellows.

To change these units, tilt the head back, snap off the flexible face skin, and detach the hard plastic jaw connector from the head shell. Pull the long airway tube out from underneath the chest skin.

When installing a new airway, push the long tube under the chest skin, press the hard plastic connector firmly into the jaw socket, and reattach the face skin securely around the ears.

Pro-Tips for High-Volume Classroom Setup

Resetting multiple manikins between back-to-back training sessions requires an efficient process.

  • Pre-fold Airway Bags: Fold your replacement lungs along their creased lines before class begins so they are ready for instant insertion.
  • Assign Dedicated Prep Stations: Keep fresh inventory, waste bins, and cleaning wipes in a centralized preparation area to streamline turnover.
  • Partner Student Practice: Train students to remove their own single-use face shields at the end of class drills. This keeps your equipment hygienic while reducing your post-class cleanup time.

Regular physical activity helps first aid instructors maintain the stamina needed to manage heavy equipment during busy training schedules. You can review tips for staying physically active through the Heart and Stroke Foundation of Canada.

Maintenance Guidelines and Hygiene Compliance

Proper sanitation practices keep your training facility compliant with Canadian occupational safety standards and protect your students.

Consumable face-shield lung bags are strictly single-use items designed for individual student practice. Reusing disposable bags leads to cross-contamination risks and degrades the thin plastic material, causing micro-tears that lead to air leaks.

Between class sessions, wipe down the exterior faces, hard jaws, and chest skins using approved sanitizer wipes or a mild disinfectant solution. Allow all components to air dry completely before packing torsos into storage bags. This prevents moisture buildup, mold, and material degradation.

Choosing the Correct Replacement Lungs for Your Fleet

Using incorrect replacement components can cause air leaks, poor chest rise, or damage to your manikins. Always pair your equipment with the correct replacement parts.

When stocking your supply shelf, order bulk packs to lower your cost per student and ensure you never run out during high-volume training schedules.

Explore our complete selection of CPR Manikins & Training Supplies to find the right equipment for your facility. You can also browse our inventory of Replacement CPR Lung Bags to restock your training kits with authentic, high-quality supplies.

FAQs

How often should you change CPR manikin lungs?

You should replace disposable face-shield lung bags after every training student or at the end of each training session. Single-use airways prevent cross-contamination and maintain proper hygiene standards.

Why does the manikin chest not rise when I give breaths?

Chest rise issues are usually caused by a twisted neck connector tube, an unaligned bag on the chest plate, or an incomplete head-tilt chin-lift. Smooth out the plastic neck channel and ensure the bag lies flat across the internal chest plate.

Are Prestan lung bags universal across all Prestan models?

No, Prestan lung bags are sized specifically for Adult, Child, and Infant models. Additionally, specialized models like the Series 2000 and PRO+ require their own matching lung bag designs.

Can you wash and reuse CPR manikin lung bags?

No, disposable lung bags are manufactured from thin plastic designed for single-use application. Washing them damages the material and can compromise the built-in one-way filter membrane.

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